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PROCESS OPTIMIZATION (SPOT WELDING)

We guarantee the improvement of the resistance spot welding process by ensuring the quality of the joints, taking advantage of the potential of the machines and training of personnel, positively impacting availability / performance, increasing quality and optimizing the use of expendable materials and spare parts, reducing rework and lowering release costs.

We are experts in welding plates with high resistance (thermoformed plates)

Our methodology is based on four fields of action that ensure an effective process:

  • Consulting and process optimization
  • Standardization of processes
  • Trobleshooting and training
  • Commissioning and integration

BENEFITS:

  • Improvement of the availability through the reduction of micro-stoppages due to failures and the time taken to solve them, which contributes to an increase in production volume.
  • Process stability through Srap reduction ,immediate detection of quality problems and elimination of sparks.
  • Optimization of expendable materials and spare parts, allowing to increase the useful life of expendables (caps / electrodes), which reduces consumption and increases the time for replacement of spare parts.
  • Lowering quality costs through widening the estimation / destructive testing intervals and reducing Scrap. Scrap.

IST STANDARD ®

At LTA we have developed a Spot welding standard called the IST Standard (Integrated Spot Welding Tune Up), in order to take advantage of the technological qualities of all the machines involved during the welding process. The main IST qualities are placing product quality as the priority of its implementation, followed by efficient optimization of expendables and application times, as well as its cycle time.

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